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Advanced Insulation, a leading manufacturer of technical coatings and specialised passive fire protection and thermal insulation materials, is delighted to announce the acquisition of Nottinghamshire-based Covertherm Limited, a manufacturer of insulation jackets.

Established in 2009 by Managing Director Paul Kendrick, Covertherm’s range of bespoke thermal insulation jacket and cover solutions provide exceptional heat savings and are well aligned to complement Advanced Insulation’s ContraFlex® range of flexible fire protection jackets.

Commenting for Advanced Insulation, Managing Director Andrew Bennion says: “At a time when many manufacturers are looking abroad for low-cost production solutions, we’re looking to reverse that trend and this acquisition will provide a UK manufacturing base for our ContraFlex range of passive fire insulation jackets, which will now be produced by Covertherm for the UK and export markets.

“It is also an opportunity for Covertherm’s own portfolio to be introduced to Advanced Insulation’s other jacket manufacturing bases and we expect the company to grow significantly over the next 12 months.”

The new UK manufacturing facility adds to already established production facilities in Dubai, Kazakhstan and Korea and will provide increased production capacity that will help to cope with the increasing demand for ContraFlex products.

Commenting for Covertherm, Managing Director Paul Kendrick says: “To succeed, you need to find something to hold on to and something that motivates and inspires you. Advanced Insulation’s acquisition has provided this for me and all Covertherm staff; and we are looking forward to further rapid growth and the introduction of new products.”

Advanced Insulation’s ContraFlex is a range of custom flexible protection jackets designed to provide high-performance thermal insulation and protection from jet or hydrocarbon fire to equipment that requires frequent maintenance access such as valves and actuators, welding nodes, manways, junction boxes, process vessels, hot equipment exhausts and localised protection.

Further information on Covertherm and its products/services can be found at www.covertherm.co.uk. For details on Advanced Insulation and its ContraFlex range, call +44 (0)1452 880880, email sales@aisplc.com or visit www.aisplc.com.

 

In a move to strengthen relationships with customers and key suppliers in the North American oil and gas market, Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry; and specialist in the design, engineering and manufacture of polymer solutions for the marine and offshore sectors – has appointed Mike Sherman and Larry King as sales managers.

With responsibility for all North American subsea sales, Mike Sherman’s focus will be the development and implementation of strategic growth plans for this key Advanced Insulation market. Larry King will focus on the promotion of the company’s subsea insulation products and the development of its business throughout Texas and Louisiana.

Welcoming Mike and Larry to Advanced Insulation, director of subsea sales Kevin Firth says: “North America and specifically the Gulf of Mexico are key sectors for our subsea insulation products and these appointments will play a major role in the company’s growth plans for the US market.”

Having graduated from the University of Houston, Mike Sherman began his career in the oil & gas sector with BJ Services. He joins Advanced Insulation from ABCO Subsea where he was responsible for umbilical management and hydraulic controls products and services; and for forging relationships with drilling contractors and OEMs.

Larry King joins the company with over 26 years in the oil and gas industry, starting as a roustabout before progressing into insulation sales. Previous experience includes roles with Bayou Flow Technologies, where he worked with Cuming Corporation epoxy and Permapipe GSPU insulation systems. Larry also joins Advanced Insulation from ABCO Subsea where he managed customer relationships with operators and EPIC companies.

To find out more about Advanced Insulation’s products and services, visit the website: http://www.aisplc.com or email info@aisplc.com. The US office can be contacted on +1 (281) 600 0022.

 

Stand A243, 16-18 June 2015, Southampton ABP Port

Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry; and specialist in the design, engineering and manufacture of polymer solutions for the marine and offshore sectors – will be using its stand at the Seawork International exhibition to promote its Manuplas range of marine buoys and fender systems.

The Manuplas name has a long association with the design, manufacture and supply of marine products – such as modular bow fender systems for offshore wind farm service vessels – to ports, harbours, navies, boat builders and vessel operators around the world.

Commenting for Advanced Insulation, Guy Downie, head of sales for its Manuplas buoyancy products says: “This is a really exciting year to be attending Seawork as we have so much to tell the market. Firstly, there’s the news and expansion plans regarding Advanced Insulation’s acquisition of Manuplas. Secondly, there’s the on-going research that has gone into developing leading concepts for lightweight fender solutions.”

This research and development has seen the company develop and manufacture high-performance products, incorporating physically cross-linked polyethylene foams which, to increase abrasion and tear resistance, are sprayed in a unique protective marine-grade polyurethane coating that allows for the incorporation of a nylon or Kevlar reinforcement in the skin.

Additionally, Advanced Insulation will also use the stand to promote its new modular, foamless polyurethane fenders, which deliver energy absorption properties through the design of the internal structure.

Also on the stand will be the Manuplas range of cast boat and foam-filled floating fenders; and portfolio of mooring, navigation, marker, anchor pendant, chain support and modular buoys.

For further information on the Manuplas range of marine buoys and fender systems, call +44 (0)1752 771740, email sales@manuplas.co.uk or visit www.manuplas.co.uk.

 
Presented at a gala reception held in London on Wednesday 15th April, Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry – was announced as joint winner of the National Smart Product Award at this year’s EEF/Aldermore Future Manufacturing Awards. 
 
Commenting for Advanced Insulation, Global business development manager Philip Watson says: “This year’s Smart Product Award is a real boost for the company. It builds on last year’s EEF Business Growth Award and adds to a growing list of successes in 2015, which has already seen Advanced Insulation placed at number 89 in the Sunday Times BDO Profit Track 100 and our Plymouth-based Manuplas business unit win the regional EEF Environmental Efficiency Award.”
 
Mark Stephens, Deputy CEO of Aldermore, says: “Despite its value to the UK economy, manufacturing is an unsung hero. These awards go some way towards shining a light on the dedication, commitment and innovation going on each and every day in this dynamic and exciting sector. Companies that bring innovative new products to market drive growth and success, and Advanced Insulation has to be applauded for winning this national award.”
 
The Smart Product Awards recognise companies that have most successfully designed and delivered new products to market within the last three years, by delivering innovation in manufacturing as a competitive edge. Advanced Insulation won the regional and national awards for its ContraFlame® MS400 lightweight under-deck protection system for offshore oil platforms; and was up against stiff competition from businesses across the United Kingdom. 
 
The judges were won over not only by Advanced Insulation’s end-product, but with the commitment, attention-to-detail and determination demonstrated throughout the process of bringing it to market. The company analysed and understood market needs to create a safer, lighter and more durable insulation technology that has become a commercial success and can be used in a number of markets.
 
“Advanced Insulation’s ContraFlame ® MS400 is a robust lightweight under-deck insulation system for offshore oil platforms that uses the company’s patented phenolic-based material technology. It is simple to install, offers significant weight savings (up to 100x) compared to traditional systems and can achieve savings up to £10 million per platform. Additionally, the new insulation system benefits from the company’s compression moulding capability and achieves a 60-minute hydrocarbon fire rating for each 107mm thick panel.” says Philip. 
 
Advanced Insulation’s ContraFlame MS400 has already achieved significant success, has been approved by BP, Exxon, Dong Energy and TOTAL, and has already generated multi-million pound savings for major international oil companies.
 
For further information on Advanced Insulation’s Topside and Subsea Insulation products, call Advanced Insulation on +44 (0)1452 880880, email sales@aisplc.com or visit www.aisplc.com.   

Gloucester, UK – April 2015 – Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry; and specialist in the design, engineering and manufacture of polymer solutions for the marine and offshore sectors – is delighted to announce that its has been placed at number 89 in the Sunday Times BDO Profit Track 100.

The list, which ranks Britain’s private companies with the fastest-growing profits over the last three years, is now in its 16th year and is published with the Business section and in the Sunday Times digital edition.

Commenting for Advanced Insulation, group marketing manager Matt Collins says: “This is our second appearance on the Sunday Times BDO Profit Track 100 league table in as many years and, once again, we are delighted to be acknowledged by such a prestigious organisation. Our entry onto the list places us amongst some absolute greats from British manufacturing to be recognised in recent years, including JCB, the Unipart Group and Centek.”

Advanced Insulation made the list with an annual profit growth of 45% over three years and is one of six companies from the South West region to be ranked in this year’s Sunday Times BDO Profit Track 100; with the combined profits of all six totalling £48m and collectively employing over 800 staff.

Andrea Bishop, partner and head of the South West at BDO, the title sponsor of the league table, commented on the region’s success stories by saying: “Medium-sized businesses in the South West and across the UK are thriving. Our newly-named ‘Brittelstand’ has outgrown the German ‘Mittelstand’ with mid-market businesses across all sectors seizing the opportunities a growing economy presents. The southwest’s most profitable companies have remained focused on sustainable growth by making intelligent investment decisions in innovation and overseas expansion.”

To find out more about Advanced Insulation’s products and service, visit www.aisplc.com, email info@aisplc.com or call +44 (0)1452 880880.

Gloucester, UK – 2014 – Plymouth-based Manuplas – an Advanced Insulation company specialising in the design, engineering and manufacture of polymer solutions for the marine and offshore sectors – has appointed Guy Downie as head of sales for its buoyancy products.

Welcoming Guy to the team, Advanced Insulation’s director of subsea sales Kevin Firth says: “Guy’s proven track record and experience as a manager and technical sales professional in the offshore oil and gas sector will prove invaluable to Manuplas as we seek growth in new and existing markets and sectors.”

Commenting on his appointment, Guy explains that the role as head of sales for buoyancy gives him responsibility for a market-leading portfolio that includes surface-rated marine and subsea buoyancy solutions and other moulded PU products at a time when, following substantial investment in a new, state-of-the-art syntactic foam process plant, the company has significantly improved lead times and project deliveries thanks to increased capacity.

“The investment at our Plymouth facility means we can offer faster lead times and are well placed in the market to supply both shallow and deepwater buoyancy products manufactured from a wide range of composite technologies including ultra-low density materials.” says Guy.

The Manuplas portfolio includes buoyancy products for offshore installations including MODSYN floats, modular subsea buoys and pipeline installation floats; piggy back blocks, guides and clamps; engineered clamps, distributed buoyancy modules for riser and umbilical systems; ROV vehicle buoyancy using ultra-low-density composite syntactic foams; and moulded PU protection products, including cable protection systems.

Guy joins the Advanced Insulation group of companies – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry – having worked for multi-national organisations including Vikoma, Freudenberg and Trelleborg.

For further information on Advanced Insulation’s Manuplas buoyancy systems, call +44 (0)1452 880880, email sales@aisplc.com or visit www.aisplc.com.

Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry; and specialist in the design, engineering and manufacture of polymer solutions for the marine and offshore sectors – has appointed Greg Hue as overseas sales manager for the French oil and gas market. 
 
Commenting on Greg’s appointment to Advanced Insulation’s overseas sales team, director of subsea sales Kevin Firth says: “To increase sales in important sectors within a global market, it is vital that we build relationships at a local level, so Greg’s appointment is a strengthening of relationships between our UK headquarters and French customers.” 
 
His responsibility also includes building and maintaining relationships with key companies in the region, including operators and contractors such as Total, Saipem, Technip and Subsea 7; all of which have offices in Paris and deal with major oil and gas projects in Africa and beyond. 
 
Greg joins Advanced Insulation from Ocean 3, so is well placed to promote Advanced Insulation’s Manuplas range of marine fendering, floating and buoyancy solutions. He will also promote the company’s ContraTherm®, ContraFlame® and ContraFlex® fire protection and thermal insulation systems designed for upstream oil and gas infrastructures. 
 
To find out more about Advanced Insulation’s topside, subsea and marine products and services, visit http://www.aisplc.com, email info@aisplc.com or call +44 (0)1452 880880.
Plymouth-based Manuplas – an Advanced Insulation company specialising in the design, engineering and manufacture of floatation and buoyancy solutions for the marine and offshore sectors – has invested in an in-house recycling project that has seen the company reduce its impact on the environment by recycling an impressive 38-tonnes of lightweight Polyethylene Foam and Expanded Polystyrene Foam. 
 
With densities ranging from 0.02 – 0.18 g/cc as delivered, the foam-based material used by Manuplas for its surface-based marine solutions is between 5 and 50 times lighter than water. The material is purchased by the company in sheets or rolls, with multiple layers being thermo-laminated and rolled to create a lightweight but solid looking cylinder. These cylinders are produced in numerous sizes and used as fender systems for small boats or yachts, or the large floating structures seen in docks and shipyards. 
 
This thermo-laminating process creates an, uneven edge to the cylinders so Manuplas over sizes the diameter and length of each section, which is then profiled to the correct specification and formed to create domed or chamfered edges. This creates a substantial amount of high value foam offcuts that were of little use to the company because they couldn’t be melted down and reprocessed or recycled. 
 
As Manuplas research and development manager David Hamnett explains: “The grade of foam used is not recyclable by traditional methods so, with financial support from Business Link, we started investigated alternative recycling options. We also began looking for organisations that could put the recycled material to good use and discovered opportunities at Paignton Zoo Environmental Park. 
 
Following its research, Manuplas purchased a compactor to reduce the volume of discarded foam going to landfill and has, since recycling operations began in 2011, completely eliminated this particular waste stream, which equated to approximately 75% of the company’s total waste volume. It also reduced the associated high transportation and disposal fees that were costing the company nearly £10,000 a year. 
 
Used in the manufacture of products for the marine, offshore oil & gas, renewables and leisure industries, Manuplas successfully recycled approximately 2,000 cubic metres of lightweight foam between January 2012 and March 2014. The recycling process shreds the large foam offcuts into smaller manageable pieces that are then fed into a closed chamber where, using high-pressure compactors, air content from the foam cells is removed. This results in foam that, instead of its original 0.03g per cubic centimetre density, has a density (0.8g per cubic centimetre) similar to that of timber. Once the compaction process is complete, the processed 300 millimetre square extrusions are cut into one-metre lengths and palletised. 
 
At this point Manuplas could have just sent the compacted product to landfill. However, being environmentally conscious and keen to avoid this, they decided to find a solution that meant the material was, at the very least, recyclable or useful to someone else. So they contacted local organisations to ask if the compacted foam extrusions or logs (which do not rot and require no on-going treatment) would be useful. 
 
“Happily, having received positive responses from Paignton Zoo Environmental Park, Manuplas subsequently donated a significant number of the compacted logs for landscaping and animal enclosure projects!” reports David.
 
As Paignton Zoo Environmental Park’s environmental officer Peter Morgan explains, the organisation regularly purchases wooden sleepers for landscaping and light construction projects but, with the old stock of railway sleepers rapidly depleting and hard to come by, they were purchasing stock manufactured from newly felled timber. 
 
“While all timber used at the Zoo comes from FSC-certified suppliers, the fact that trees are still being felled to produce the sleepers didn’t fit with the organisation’s ecological or ethical objectives. However, being members of NISP we were made aware of what Manuplas was doing at a sustainability workshop and, having been invited to witness their recycling project and view the resulting product, its Eco Posts proved ideal replacements for our landscaping projects.”
 
NISP is the world's first National Industrial Symbiosis Programme and provides a platform to encourage businesses to implement resource optimisation and efficiency programmes that remanufacture or retain materials and other resources in productive use for longer through ‘industrial symbiosis’. 
 
As Paignton Zoo counts down to its 100th birthday, they have a programme of events planned and decided to redevelop an old zoo building and landscape the areas surrounding the soft play and education centres in what has become its Urban Zone. The zoo’s curator of plants and gardens studied the use of recycled materials for landscaping and, using the foam Eco Posts, subsequently created curved, undulating borders and retaining walls at the entrance to the Urban Zone and what became Investigate, a new exhibit housing a display of bugs, scorpions and spiders, which coincided with Paignton Zoo’s Year of the Invertebrate. 
 
Summarising for Paignton Zoo Environmental Park, Peter Morgan says that the effect the Eco Posts has created at its Investigate exhibit is unique, couldn’t be matched using timber sleepers and, thanks to Manuplas’ kind donation, has saved the charity significant amounts of money that can be put to good use elsewhere. 
 
The donations have saved both organisations a considerable sum of money and, instead of the mundane appearance of the previously used traditional timber structures, the Manuplas logs have created a visually striking look that is more in keeping with the Zoos’ natural environments. What’s more, the 38 tonnes of foam waste recycled since Manuplas started the process is equivalent to the weight of more than ten of Paignton Zoo’s female African elephant, Duchess!
 
For further information on its foam products for marine applications or the foam recycling project, call Manuplas on +44 (0)1752 771740, email sales@manuplas.co.uk or visit www.manuplas.co.uk. 
Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry – has won the regional Smart Product Award at this year’s EEF/Aldermore Future Manufacturing Awards for its ContraFlame® MS400 lightweight cellar deck protection system for offshore oil platforms. 
 
Won against stiff competition from businesses across the South West and South Wales, this regional win means Advanced Insulation is now automatically entered for the national award, which will be announced at a gala reception being held in London in April. 
 
Being close to the ocean’s surface, offshore platform cellar decks are exposed to the elements and therefore often insulated. They also require protection from fire as they accommodate numerous high-pressure pipe systems containing hydrocarbons and traditional solutions use fibrous insulation with a thin stainless steel protective sheet welded underneath. But this design presents a number of issues and is one that Advanced Insulation was able to significantly improve upon.
 
One issue with the traditional design was that too many supports were required to secure the protective steel sheets to protect them against wind loadings. This not only results in extra weight being added to the platform, but  is also estimated to cost in excess of £100,000 to support each tonne of weight on an oil platform. Additionally, due to the number of fixings required by the support system, installation can take a long time and, when complete, cannot be easily sealed and is therefore prone to premature corrosion from seawater. 
 
Commenting for Advanced Insulation, managing director Andrew Bennion says: “Offshore oil platforms are becoming increasingly complex in response to the needs of oil fields that are more difficult to exploit and located in increasingly hostile environments. As a result there is a drive for lighter, more robust materials that are quicker to install.”
 
He adds that, based on its manufacturing expertise and material technology, Advanced Insulation developed ContraFlame MS400 to meet this niche market requirement. 
 
ContraFlame MS400 is a robust deck insulation system that uses Advanced Insulation’s patented phenolic-based material technology. It is simple to install, offers significant weight savings (up to 100x) compared to traditional systems and can achieve savings up to £10m per platform. Additionally, the new insulation system benefits from the company’s compression moulding capability and achieves a 60-minute hydrocarbon fire rating for each 107mm thick panel.
 
Advanced Insulation’s ContraFlame MS400 has already achieved significant successes, has been approved by BP, Dong Energy and Exxon and has already generated multi-million pound savings for major international oil companies.
 
Summarising for Aldermore, Richard Whitehouse says: “Innovative companies that bring new products to market make an important contribution to the UK economy and drive growth and success. It’s important that their achievements are recognised. We congratulate Advanced Insulation on its well-deserved success at the regional awards and wish them the best of luck for the national finals.”

For further information on Advanced Insulation’s topside and subsea insulation systems, call +44 (0)1452 880880, email sales@aisplc.com or visit www.aisplc.com.

Gloucester-based Advanced Insulation – a leading manufacturer of technical and insulation materials for the upstream oil and gas industry – is continuing its reorganisation with the appointment of Andrew Sweeney as finance director.

Andrew joins Advanced Insulation with 20 years experience of managing high-performance finance functions for multinational organisations; of which the last ten years have been as finance director in technology driven organisations in the engineering sector. 

Commenting on Andrew’s appointment to the Advanced Insulation board, managing director Andrew Bennion says: “During his career Andrew has consistently and successfully sought efficient and effective solutions to increase profitability and reduce costs, so I look forward to working with him as we continue to grow our existing business while seeking further growth in new sectors and in new markets.”

Born in South Africa, Andrew qualified as a chartered accountant before embarking on his career in commerce and industry. 

For further information on Advanced Insulation’s topside and subsea insulation systems, call +44 (0)1452 880880, email sales@aisplc.com or visit www.aisplc.com

 
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