Heat transfer specialist Fulton will be using Foodex to showcase its range of fuel-fired and electric steam boiler solutions, launching its all-new boiler sequencing control system and promoting the many solutions on offer from its aftercare division.
Launched at Foodex in 2018, Fulton will continue to promote the many radical features and benefits of the multi-award-winning VSRT vertical steam boiler – including the VSRT-250 due for launch this year – with the stand featuring a cut-away demonstration model of the VSRT-30 and a typical example of a skid mounted solution for food and beverage processing facilities that features a VSRT-15.
Fulton will also be using its stand to launch the company’s all-new boiler sequencing control system which, with many food processing facilities operating multiple steam boilers, can optimise installations to ensure energy efficient operation and improve boiler longevity. Using sequencing to provide redundancy and reliability, Fulton predicts that significant savings can be made by automating start-up and shut-down procedures, controlling and optimising main steam header pressure or temperature, ensuring steam supply is controlled precisely for the required process and by eliminating idle time at low-fire.
Beyond its product portfolio, the company will also be showcasing the many solutions on offer from its aftercare division, which can support Fulton’s own installations and those from other boiler manufacturers.
Commenting for Fulton, aftercare and business development manager Jeff Byrne says: “Since launch, the VSRT has proved extremely popular, especially within the food processing sector. So, while we continue to push the VSRT and promote its low total cost of ownership, we must also promote the many aftercare solutions Fulton offers.”
Fulton is renowned for its many gas-, oil- and electric-fired heat transfer solutions, but its service doesn’t just stop after a boiler is installed and commissioned. A food processing facility depends on its heat transfer equipment to maintain a regular supply of steam and, in many cases, during every hour of every day. So, when a boiler needs start-up, aftermarket parts, repair/maintenance or your operators require training, it’s essential that you use professionals that understand the often-complex capabilities of your processing equipment.
Using an analogy, Jeff explains that having invested in a new fleet of vehicles for its business, a company would be ill-advised to use unqualified mechanics or technicians to service them. “In the automotive industry, doing so would likely result in the manufacturer’s warranty being invalidated.” says Jeff. “But this is exactly what we’re seeing at facilities where boilers operators are often given little, poor or no training and are therefore unqualified and certainly unprepared when a fault occurs, or regular maintenance is required. A poorly maintained and serviced boiler could result in failure, significant process downtime and potential revenue losses.”
As well as offering boiler spares and repair service for all makes and types of heat transfer equipment, Fulton’s aftercare portfolio also includes accredited boiler operator training to INDG436 and BG01-R2, technical boiler house risk assessments, boiler and water treatment service contracts, water treatment training to BG04 and EN12953, steam trap surveys, site mass balance assessments and system design, etc.
For further information on the VSRT, boiler sequencing system or Fulton’s aftercare solutions, visit stand R269 at Foodex, call +44 (0)117 972 3322 or click www.fulton.co.uk.
Fulton will be using Stand X291 at Foodex to showcase the VSRT, the company’s all-new range of gas-fired, vertical spiral-rib tubeless steam boilers.
The VSRT is the first range to emerge from the company’s new ‘PURE Technology’ approach, an initiative that has resulted in a world-first design that is durable, long-lasting and boasts the highest efficiencies and ultra-low NOx emissions as standard.
Commenting for Fulton, sales and marketing manager Leigh Bryan says: “Our products are already proving themselves in food processing applications in the UK and around the world; and we’re really looking forward to promoting the VSRT and its benefits to other companies at Foodex.”
He goes on to say that Fulton’s PURE Technology approach aims to enhance heat transfer, provide class-leading efficiencies, improve steam quality and reduce NOx emissions.
“Rather than further-improve products like our renowned J Series to achieve these goals, PURE Technology – the culmination of Fulton’s clean slate approach to design – challenges the industry status quo on conventional boiler design by engineering solutions that are fit-for-purpose and fully-optimised for all applications.” says Leigh.
With over 15 patents pending in three continents, the VSRT’s attains industry-leading heat transfer rates thanks to a unique spiral-rib heat exchanger, which achieves low stack temperatures by passing the flue gases through a spiral-wound heat exchanger that is fully immersed in water.
The VSRT’s combustion technology achieves ultra-low NOx emissions of <20ppm and features a fully-matched modulating burner and furnace that have been purposely-designed as a single component. This helps to achieve up to 10:1 turndown capabilities and industry-leading performance of up to 82.5% gross thermal efficiency with 99.75% steam quality. At launch, the VSRT is available with outputs from 160 to 960 kg/h and its pressure vessel and burner are backed by a five-year guarantee as standard.
For applications where contaminated air can reduce boiler uptime the VSRT’s cyclonic air filter effectively separates debris and damaging particles from the combustion air and, because it won’t clog over time, eliminates the need for replacement filters.
